CASE STUDY: Manufacturer of Construction machinery Develop burr inspection equipment Theme In the intersection of drilled holes in metal parts such as hydraulic valves, it is difficult to completely eliminate burrs of those due to the nature of the manufacturing process. Nevertheless, in many cases, unintentional burrs can significantly shorten the product life of hydraulic…
CASE STUDY: Manufacturer of metal mold casting Develop AI automated cutting tool inspection equipment Theme Our goal was to reduce the labor costs and workload of workers for the maintenance of the large number of tools used in factories every day by implementing automatic inspection equipment that combines AI and robots. Solution We developed an…
CASE STUDY: manufacturer of Non-ferrous metals Implement die-casting inspection equipment to actual production line Theme Automating the die casting inspection process, which had to rely on human labor, and improving production efficiency were a management issue to achieve higher profits. Solution We developed an equipment that used a robot arm to pick die-cast products and…
CASE STUDY: Manufacturer of texture testing Panel imaging equipment Theme In recent years, as the interior and exterior of automobiles have been improved in terms of quality, such as weight reduction and durability, a higher level of accuracy is required in the inspection of “scratches”. The use of plastic for automobile windows also has been…
CASE STUDY: Manufatturer of beverage Reduce the cost of full-surface beverage cap inspection system to 1/5 by using AI Theme Our goal was to develop equipment to inspect the outside, underside, and inside (permeability) of milk carton caps. Specifically, we aimed to substantially decrease the size of equipment, as well as reduce costs and the…
CASE STUDY: MANUFACTURER of automobile Realize annual savings of 80 million yen in operating costs through optimization of cutting blade replacement maintenance operations Theme The challenge of this project was to realizes reduction of equipment downtime, application of AI to supervisory work, and reduction of cutting blade tool costs by achieving just-in-time. We tried to…
CASE STUDY: Manufacturer of Automobile Provide an automatic optimization system for parameters in rule-based algorithms Theme Altering the threshold values and parameters in rule-based algorithms can have a significant impact on production. Our goal was to improve the performance and efficiency of such algorithms through the automatic optimization of these parameters. Solution We called the…
CASE STUDY: Manufacturer of automobile Realize automated picking and inspection of bulk parts by using AI without temporarily placing Theme Realize AI picking system to enable setting of materials on jigs without pre-picking Automate Visual inspections of Sealer Application using AI Solution Use data from 3D camera to automatically detect the orientation and angle of…
CASE STUDY: Manufacturer of automobile Realize picking of stacked crankshafts using a robot arm Theme Since crankshafts are heavy objects with a complex three-dimensional shape, this work has a high level of difficulty in inspection. The process of accurately estimating the picking point for holding stacked crankshafts packed into boxes and achieving high-speed, accurate picking…
ImagePro Create AI image processing applications without codes. ImagePro is a development tool for new machine-visions. By using drag and drop features, anyone can easily develop AI and rule-based image processing programs. This software can solve the following image processing issues. 1. Inability to handle new works in the field because programming or difficult software…
